Don’t rush to judge
I tend to do my best diagnostic work over the long haul. About three winters ago, the Exploder began to produce a little ticking noise. Not unheard of, and not uncommon. My first thought was to yank a head and see fi I had a sticky lifter- a very common thing on older 302 V-8 engines, and this one is sporting 260,000 miles.
Today, obsessing a bit over whether I should try to rip this lifter out and replace it before going to Dallas, or see how it fares during the trip, I had an interesting thought.
I had been under the truck yesterday, doing a trans filter change. A pain, but worth doing on a truck that old. And while I was down there, I noticed the headpipe on the driver’s side was clean. Not “new” clean but abnormally hot clean- like it’s had a lot of heat.
So tonight I scoot back under (amazing how easy this is, when you don’t have an extra spare tire!) and look at that joint. I can slip the tip of my knife blade into the joint.
So I spray a little penetrant on the bolt, and unscrew it.
Now, most may not have any idea of the import of that statement. Let me repeat: I sprayed a little penetrant on an EXHAUST BOLT, and then UNSCREWED IT.
mechanics among you will marvel at that statement. For the rest, unscrewing an exhaust system bolt on a 9 year old truck with 261,000 miles on it is IMPOSSIBLE. it has NEVER HAPPENED.
until today.
So I took it out, ran the threads with a die, anti-seized the bejus out of it, and ran it back in.
And my rattle almost disapeared.
I still have to do the OTHER bolt, but I will get to it when I can.
Just knowing that it’s not a lifter rattling around in there waiting to fail is a godsend. It makes me feel 100% better about the trip.
6 comments Og | Shadetree Mechanic

Hey, Og, when are you coming to Dallas, and will you have any spare time?
Beer’s on me :)
That counts as the Miracle for the Day. Exhaust bolts are only unscrewed as a consequence of Divine intervention. Did you offer thanks to St. Jude?
Take that, Richard Dawkins! Hah!
Thanks? I slaughtered the fatted calf!
Rusted exhaust bolts are the Devil.
Nice snooping.
Good for you on your troubleshooting!!
FWIW: the April/May issue of Machinist’s Workshop had an article that compared different types of penetrating oils. The winner was a 50/50 mixture of ATF and Acetone, way better than Kroil, Liquid Wrench, PB Blaster, or WD-40. ANY/ALL of those were better than nothing, however. Test pieces were a 1/4″ dowel in a reamed hole, corroded in a salt solution and [heated] air-dried. The home-made mix was far cheaper than any of the commercial products to boot.
jdunmeyer, I will be testing that pretty darned soon. I got the other bolt started last night- it will move through an arc of about 90 degrees. Given time, I will be able to so something with it.