The “boy do I feel stupid” troubleshooting method
A friend had some trouble with one of his machines and I went out to try to troubleshoot them today. I know what I’m doing around these machines, and quickly managed to narrow the problem to a recalcitrant servomotor. Very rare, with Fanuc, but not unheard of. The shipping guy who opened up the plant for me was watching- remarked “you figure this stuff out pretty good”.
Took me back to the beginning of my training as a mechanic, at my father’s side. Dad approached troubleshooting problems in this simple manner: What thing will you feel most stupid if you overlook it?
This applies to about everything. If something doesn’t work, first ask the stupid questions: Does it have gas? Oil? Water? Is it plugged in? turned on? connected to the cable/internet/telephone line? I do a lot of tech support work, or have over the years, and as often as not, I find I can troubleshoot most stuff over the phone by asking those simple questions.
So today, bummed about not being able to get into the class, I back the bike out of the shed and start it up. As usual, it starts immediately, but it’s back t it’s old tricks of not wanting to rev beyond idle.
So I get a little pissed, and think of all the things it COULD be, and then I think, Stop. Pull the gas cap.
Sure enough, it’s dry as a popcorn fart.I put gas in and it’s fine.
Sometimes I just think I’ve worn out my brain. At least I didn’t tear the fucker apart trying to find a nonexistent problem.

This is good:
“What thing will you feel most stupid if you overlook it?”
I was taught:
“What was the last thing replaced?”
Quite often the nitwit that replaced something, didn’t do it right.
Hellofanidea! Which of course, I’ve never learned, til now.
I’ve always gone by the “throw parts at the fucker til it works” approach.
Silly me, but then again, I’m no mechanic.
And yeah, I just got finished putting up ceiling fans in case you’re wondering what the hell I’m doing up at this hour.
Never overlook the kill switch…
Had me kicking the kick start for half an hour…
Oh yeah, that’s it! I have no idea how many times someone calls with a printer that won’t print after replacing cartridges: “This may be a dumb question, but there’s a clear plastic tab on the bottom of the cartridge; did you take it off?”, followed by comments about “..stupidest thing I’ve done this month”.
Heh,
Try replacing a fuel pump on an old chevy at the side of the road because you checked air/spark/fuel and discovered no fuel going into carb. Then finding out the gas gauge stuck on 1/4 tank and the tank was bone dry.
I out-thought myself on that one, luckiy it was on a wonderful warm spring evening.
Rick: OTOH, I once hiked three miles and back with a gas can, and then had to hike out again to telephone a friend to pick up a fuel pump and bring it out to me.
My dad ran a garage back in the 50’s. One morning he got a phone call from a regular customer, like “(Expletive deleted) My (ED) car (ED) won’t (ED) start (ED).” Dad tossed a toolbox, etc., in the tow truck and headed over there. He found his customer standing on top of the car, shouting out words that officially didn’t exist in that decade, and pounding on it with a sledgehammer. Dad checked things out and fetched the gas can from the truck…